技术突破 | 普瑞赛斯4mm可灭菌镜头,完美契合“首过空气”合规要求

技术突破 | 普瑞赛斯4mm可灭菌镜头,完美契合“首过空气”合规要求,实现在线西林瓶灯检
Tech Breakthrough | Purisights 4mm Sterilizable Lens Perfectly Meets “First Air” Compliance, Enabling Online Vial Inspection

发布日期: 2023年12月8日
Release Date: December 8, 2023

关键词: 可灭菌相机,首过空气,4mm镜头,隔离器灌装线,合规设计
Keywords: Sterilizable Camera, First Air, 4mm Lens, Isolator Filling Line, Compliant Design


在高端无菌灌装与检测领域,如何在隔离器或RABS内部实现可靠的视觉监控,同时严格遵守“首过空气”原则,一直是行业的技术难点。传统相机体积庞大、表面复杂,极易扰乱气流,产生湍流和死角。
In the field of high-end aseptic filling and inspection, achieving reliable visual monitoring inside isolators or RABS while strictly adhering to the “First Air” principle has long been a technical challenge. Traditional cameras are bulky with complex surfaces, easily disrupting airflow, creating turbulence and dead zones.

为此,普瑞赛斯智能科技成功研发并应用了独家专利的4mm超细可灭菌镜头,为这一难题提供了创新解决方案:
To address this, Purisights Intelligent Technology has successfully developed and applied its exclusive patented 4mm ultra-slim sterilizable lens, providing an innovative solution to this problem:

极致纤薄,顺应气流:镜头前端光学窗口厚度仅4mm,采用流线型平面设计,嵌入隔离器,最大程度减少了对单向气流的阻碍与干扰,满足“首过空气”原则对设备轮廓的苛刻要求。
Extremely Slim, Conforms to Airflow: The optical window at the front of the lens is only 4mm thick, featuring a streamlined flat design that integrates into the isolator wall. This minimizes obstruction and disruption to unidirectional airflow, meeting the stringent requirements of the “First Air” principle regarding equipment profile.

完全可灭菌,安全无忧:整个镜头模块可耐受VHP(汽化过氧化氢),湿热灭菌等灭菌过程,确保其本身不成为微生物污染源,符合无菌工艺的核心要求。
Fully Sterilizable, Ensures Safety: The entire lens module can withstand sterilization processes such as VHP (Vaporized Hydrogen Peroxide) and moist heat sterilization, ensuring it does not become a source of microbial contamination, which aligns with the core requirements of aseptic processes.

高清视野,稳定可靠:在极致紧凑的设计下,依然提供高清、低畸变的成像质量,确保灌装针头定位、缺塞检测等关键工艺点的视觉监控清晰、稳定、可靠。
High-Definition View, Stable & Reliable: Despite its extremely compact design, it still delivers high-definition, low-distortion imaging quality, ensuring clear, stable, and reliable visual monitoring at critical process points such as filling needle positioning and missing stopper detection.

该技术的成功应用,意味着客户在追求“零缺陷”合规与卓越运营效率时,无需再在“看得清”与“保无菌”之间妥协。 普瑞赛斯以扎实的工程创新,将最前沿的智能视觉技术,无缝集成于最严苛的无菌生产环境之中。
The successful application of this technology means clients no longer have to compromise between “clear visibility” and “maintaining sterility” when pursuing “zero-defect” compliance and卓越 operational efficiency. Purisights integrates cutting-edge intelligent vision technology seamlessly into the most stringent aseptic production environments through solid engineering innovation.


了解更多关于我们符合FDA/EMA/中国GMP要求的智能检测解决方案,请联系我们。

To learn more about our intelligent inspection solutions compliant with FDA/EMA/China GMP requirements, please contact us.